Monthly Tech-Tip from Tony HansenI will send practical posts like these (from thousands I maintain). No ads or tracking. We are troubleshooting the confirm email, for now you will be subscribed immediately (the first monthly email will provide one-click unsubscribe). BlogG2934 matte cone 6 glaze: Proven, reliable, durableThese pieces were slipcast from Plainsman M370C and fired to cone 6 using the PLC6DS firing schedule. The dipping glaze is G2934Y, a recipe variant of G2934 having a finer micro-surface texture (it has the same chemistry but the MgO is sourced from a frit and talc instead of dolomite). The degree of matteness can be tuned by recipe or firing change, or both. As an MgO matte it is very pleasant to the touch. It fires durable, can be quite matte without cutlery marking and it has very good slurry and application properties (as a dipping glaze). It has a very low thermal expansion (won’t craze on anything). It works really well with stains (except purples). It melts better than our G2926B glossy, even though it fires matte! Context: G2934Y, G2934, G2926B cone 6 transparent.., Souvenir mugs that demonstrate.., Mason stains in the.. Sunday 15th September 2024 Large mold a testament to what 3D printing can doThis is a 3D-printed block mold of a medium-sized Medalta Potteries ball pitcher being prepared for filling with silicone rubber (to make a case mold for pouring working plaster molds). Although I used two different consumer 3D printers, a Prusa MK3 and MK4, the four pieces mate very well! I taped them together first and then welded them using an ultra-violet curing superglue from Home Depot (6 seconds to harden). The glue leaves a slight bump - that is not a problem - can be removed from final working molds. Notice I also made a 3D printed displacer (bottom inset) - I fill it with rocks as I fill the mold with PMC-746 rubber. Context: The v2 ball pitcher.., 3D-Printing, Medalta Ball Pitcher Slip.. Saturday 14th September 2024 Souvenir mugs that demonstrate incredible workmanship, glaze recipes, use of decalsThese porcelain mugs are sold at many tourist shops on the Alaskan cruize circuit. Made in China of course. But their quality is astounding. And they teach multiple lessons to potters - great skill in the use of decals (even inside), meeting different glazes at the rims, evenness of application, layering, the use of wax resist, etc. They likely have a glossy and matte base glaze and add stains (to get the black, blue, red, white, green). Notice they have an iron red (lower right) that is stable enough not to run and host an even more fluid melt second layer. They also have a stoney yet functional matte white (bottom left). You can make dipping glaze versions of all of these: Context: Cone 6 iron red.., Control matteness by glaze.., An ordinary white mug.., G2926B cone 6 transparent.., Mason stains in the.., Mason stains in the.., G2934 matte cone 6.. Friday 13th September 2024 3D printed jigger one-off case mold completeThis is revolutionary because it is now practical to make one-off jigger test molds in one step using a consumer 3D printer and no plaster original model. Draw, print, glue, pour plaster, peel off (or heat off using a hair drier) the printed PLA piece by piece and you are ready to jigger test mugs. Context: 3D render for a.., 3D-Printing, 2 19 Jiggering-Casting Project.. Monday 9th September 2024 The 3D printed hinge demonstrates the capability of a consumer printerThis was printed as an assembly. The grooves between the teeth were filled with support but it cleaned out easily. The hinge moves smoothly and has no slack. I did not draw it, I downloaded it as an upgrade to the door in my Creality K1 Max printer. Making something like this is a good lesson in the precision that consumer printers are capable of. Stratasys, a long-time maker of industrial 3D printers is suing Bambu Labs, a maker of low-cost consumer machines similar to those from Creality. Stratasys apparently sees a real threat from consumer printers that are gaining quickly, and in some ways surpassing the capabilities of industrial devices. Context: 3D-Printing Monday 9th September 2024 A cone 6 black-burning stoneware with a porcelain surface. How?Black-burning bodies are popular with many potters. This one is stained by adding 10% raw umber to a buff-burning stoneware. Umbers are powerful natural clay colorants, they have high iron and also contain some manganese oxide. Could a white engobe produce a porcelain-like surface on such a clay body? Yes. L3954B engobe was applied during leather-hard stage to this Plainsman Coffee Clay mug (on the inside and partway down the outside). After bisque, transparent G2926B glaze was applied inside and GA6-B outside. Notice the GA6-B over the engobe fires amber but over the black it produces a deep glossy brown. The engobe was mixed into a thixotropic slurry, as explained on the page at PlainsmanClays.com (see link below), and applied in a relatively thin layer. This porcelain-like result is a testament to the covering power of a true engobe. It is no wonder they are so popular in the ceramic tile industry - a red burning body can be turned white as a porcelain, that enables all the marvellous glazing and decorating they can do. Context: Burnt Umber, Raw Umber, L3954B, Can an engobe block.., The L3954B engobe page.., Manganese Inorganic Compounds Toxicology.., Manganese in Clay Bodies.. Monday 2nd September 2024 Can an engobe block manganese speckle at cone 6?Yes. If it is a true engobe. This is L3954B fired at cone 6 on Plainsman M340S, it is fire-shrinkage-fitted to this clay body and opacified with Zircopax. The cover glaze is G2926B transparent. The opacity that this engobe is able to achieve here is because it is vitrifying to the same degree as the body, no melting is occurring and that is why it is completely opaque (even though it is applied as a very thin layer at the leather hard stage). This same performance could be expected in reduction firings to block the iron speckle (using the L3954N and variations recipes). Context: L3954B, L3954N, A cone 6 black-burning.. Monday 2nd September 2024 Orange-peel or pebbly glaze surface. Why?This is a cone 10 glossy glaze. It has the chemistry that suggests it should be crystal clear and smooth. But there are multiple issues with the materials supplying that chemistry: Strontium carbonate, talc and calcium carbonate. Each has a significant LOI and produces gases decomposition. When the gases need to come out at the wrong time it turns the glaze into a Swiss cheeze of micro-bubbles. A study to isolate which of these three materials is the problem might make it possible to adjust the firing to accommodate it. But probably not. The most obvious solution is to just use non-gassing sources MgO, SrO, CaO and BaO (which will require some calculation). There is a good reason to do this: The glaze contains some boron frit, that is likely kick-starting melting much earlier than a standard raw-material-only cone 10 glaze. That fluid melt may not only be trapping gases from the body but creating a perfect environment to trap all the bubbles coming out of those carbonates and talc. All of this being said, a drop and hold firing schedule could also smooth it out a lot. Context: Strontium Carbonate, Talc, Calcium Carbonate, Orange Peel Surface, LOI, Glaze Blisters Sunday 1st September 2024 Slotted natches make this bottle mold possibleThese enable pulling apart the top halves of our ceramic beer bottle molds while the leather hard bottle is still embedded into the base. Starting upper left and clock wise: Context: Three-piece vertically printed mold.., Mold Natches, Beer Bottle Master Mold.. Thursday 29th August 2024 Drawing the 3D printed shell for a mug handle block moldThis was done in Fusion 360. Context: Poor plaster release from.., 3D printing case vs.., 3D Design, 2 19 Jiggering-Casting Project.., Mug Handle Casting Wednesday 28th August 2024 | Contact MeUse the contact form at the bottom on almost all the pages on this site or let's have a together. Other ways to Support My WorkSubscribe to Insight-Live.com. It is about doing testing and development, not letting the information slip away. Starts at $15 for 6 months.
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