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G2934 matte cone 6 glaze: Proven, reliable, durable

G2934Y with colors

These pieces were slipcast from Plainsman M370C and fired to cone 6 using the PLC6DS firing schedule. The dipping glaze is G2934Y, a recipe variant of G2934 having a finer micro-surface texture (it has the same chemistry but the MgO is sourced from a frit and talc instead of dolomite). The degree of matteness can be tuned by recipe or firing change, or both. As an MgO matte it is very pleasant to the touch. It fires durable, can be quite matte without cutlery marking and it has very good slurry and application properties (as a dipping glaze). It has a very low thermal expansion (won’t craze on anything). It works really well with stains (except purples). It melts better than our G2926B glossy, even though it fires matte!

Context: G2934Y, G2934, G2926B cone 6 transparent.., Souvenir mugs that demonstrate.., Mason stains in the..

Sunday 15th September 2024

Large mold a testament to what 3D printing can do

3D printed ball pitcher block mold

This is a 3D-printed block mold of a medium-sized Medalta Potteries ball pitcher being prepared for filling with silicone rubber (to make a case mold for pouring working plaster molds). Although I used two different consumer 3D printers, a Prusa MK3 and MK4, the four pieces mate very well! I taped them together first and then welded them using an ultra-violet curing superglue from Home Depot (6 seconds to harden). The glue leaves a slight bump - that is not a problem - can be removed from final working molds. Notice I also made a 3D printed displacer (bottom inset) - I fill it with rocks as I fill the mold with PMC-746 rubber.

Context: The v2 ball pitcher.., 3D-Printing, Medalta Ball Pitcher Slip..

Saturday 14th September 2024

Souvenir mugs that demonstrate incredible workmanship, glaze recipes, use of decals

Alaska souvenir coffee mugs

These porcelain mugs are sold at many tourist shops on the Alaskan cruize circuit. Made in China of course. But their quality is astounding. And they teach multiple lessons to potters - great skill in the use of decals (even inside), meeting different glazes at the rims, evenness of application, layering, the use of wax resist, etc. They likely have a glossy and matte base glaze and add stains (to get the black, blue, red, white, green). Notice they have an iron red (lower right) that is stable enough not to run and host an even more fluid melt second layer. They also have a stoney yet functional matte white (bottom left). You can make dipping glaze versions of all of these:
Black glossy: G3914A and G2926BL
Black matte: G2934BL
Iron Red: G3948A
White stoney matte: G2934Y2
Glossy colors: Add stains to G2926B
Matte colors: Add stains to G2934

Context: Cone 6 iron red.., Control matteness by glaze.., An ordinary white mug.., G2926B cone 6 transparent.., Mason stains in the.., Mason stains in the.., G2934 matte cone 6..

Friday 13th September 2024

3D printed jigger one-off case mold complete

3D printed jigger case mold

This is revolutionary because it is now practical to make one-off jigger test molds in one step using a consumer 3D printer and no plaster original model. Draw, print, glue, pour plaster, peel off (or heat off using a hair drier) the printed PLA piece by piece and you are ready to jigger test mugs.

3D design of this is simple: Sketch the outside profile of the mug and the mold, join them at the rim of the mug and then rotate. While the whole thing can be printed as one piece, print-time is drastically reduced by doing them as separate pieces and gluing. It is also best to print the step section of the mold much thicker to guarantee roundness for fit into the cuphead or ring. Printing the base of the mug separately is most advantageous, that eliminates the need for generating support and enables doing multiple iterations of embossed designs or logos. Printing a small inside ring to hold it in place for glueing is a also good idea.

Context: 3D render for a.., 3D-Printing, 2 19 Jiggering-Casting Project..

Monday 9th September 2024

The 3D printed hinge demonstrates the capability of a consumer printer

This was printed as an assembly. The grooves between the teeth were filled with support but it cleaned out easily. The hinge moves smoothly and has no slack. I did not draw it, I downloaded it as an upgrade to the door in my Creality K1 Max printer. Making something like this is a good lesson in the precision that consumer printers are capable of. Stratasys, a long-time maker of industrial 3D printers is suing Bambu Labs, a maker of low-cost consumer machines similar to those from Creality. Stratasys apparently sees a real threat from consumer printers that are gaining quickly, and in some ways surpassing the capabilities of industrial devices.

Context: 3D-Printing

Monday 9th September 2024

A cone 6 black-burning stoneware with a porcelain surface. How?

A black stoneware mug

Black-burning bodies are popular with many potters. This one is stained by adding 10% raw umber to a buff-burning stoneware. Umbers are powerful natural clay colorants, they have high iron and also contain some manganese oxide. Could a white engobe produce a porcelain-like surface on such a clay body? Yes. L3954B engobe was applied during leather-hard stage to this Plainsman Coffee Clay mug (on the inside and partway down the outside). After bisque, transparent G2926B glaze was applied inside and GA6-B outside. Notice the GA6-B over the engobe fires amber but over the black it produces a deep glossy brown. The engobe was mixed into a thixotropic slurry, as explained on the page at PlainsmanClays.com (see link below), and applied in a relatively thin layer. This porcelain-like result is a testament to the covering power of a true engobe. It is no wonder they are so popular in the ceramic tile industry - a red burning body can be turned white as a porcelain, that enables all the marvellous glazing and decorating they can do.

Context: Burnt Umber, Raw Umber, L3954B, Can an engobe block.., The L3954B engobe page.., Manganese Inorganic Compounds Toxicology.., Manganese in Clay Bodies..

Monday 2nd September 2024

Can an engobe block manganese speckle at cone 6?

Engobe blocking manganese speckle

Yes. If it is a true engobe. This is L3954B fired at cone 6 on Plainsman M340S, it is fire-shrinkage-fitted to this clay body and opacified with Zircopax. The cover glaze is G2926B transparent. The opacity that this engobe is able to achieve here is because it is vitrifying to the same degree as the body, no melting is occurring and that is why it is completely opaque (even though it is applied as a very thin layer at the leather hard stage). This same performance could be expected in reduction firings to block the iron speckle (using the L3954N and variations recipes).

Context: L3954B, L3954N, A cone 6 black-burning..

Monday 2nd September 2024

Orange-peel or pebbly glaze surface. Why?

An orange peel textured glaze

This is a cone 10 glossy glaze. It has the chemistry that suggests it should be crystal clear and smooth. But there are multiple issues with the materials supplying that chemistry: Strontium carbonate, talc and calcium carbonate. Each has a significant LOI and produces gases decomposition. When the gases need to come out at the wrong time it turns the glaze into a Swiss cheeze of micro-bubbles. A study to isolate which of these three materials is the problem might make it possible to adjust the firing to accommodate it. But probably not. The most obvious solution is to just use non-gassing sources MgO, SrO, CaO and BaO (which will require some calculation). There is a good reason to do this: The glaze contains some boron frit, that is likely kick-starting melting much earlier than a standard raw-material-only cone 10 glaze. That fluid melt may not only be trapping gases from the body but creating a perfect environment to trap all the bubbles coming out of those carbonates and talc. All of this being said, a drop and hold firing schedule could also smooth it out a lot.

Context: Strontium Carbonate, Talc, Calcium Carbonate, Orange Peel Surface, LOI, Glaze Blisters

Sunday 1st September 2024

Slotted natches make this bottle mold possible

Slotted natches in a slip casting mold

These enable pulling apart the top halves of our ceramic beer bottle molds while the leather hard bottle is still embedded into the base. Starting upper left and clock wise:
#1 The 3D design for making a rubber case mold.
#2 It has been 3D printed in three parts (which are then glued together).
#3 PMC-746 rubber was poured in and the 3D printed parts were peeled off.
#4 Natch parts have been 3D printed.
#5 The embeds have been rubber cemented onto the rubber mold (to hold them in place during casting).
#6 Plaster was poured in.
#7 The plaster working mold has been extracted from the rubber, the embeds firmly rooted in place.
#8 The slots have been epoxied in place (lined up and positioned accurately so the natches hit the end of the slots just as the halves contact).
Centre: The mold partly assembled.

Context: Three-piece vertically printed mold.., Mold Natches, Beer Bottle Master Mold..

Thursday 29th August 2024

Drawing the 3D printed shell for a mug handle block mold

Drawing a mug handle block mold shell

This was done in Fusion 360.
1: A make a sketch of a box, around the handle, on the XY plane. Offset that outward by 1.2mm (my printer prints 0.4mm wide, three passes give good strength).
2: Extrude to create box 1: The base backward by 1mm and the sides forward by 20mm.
3: Use five sides of the box as cutting planes to slice it out of the mug.

At this point I could print this in PLA filament, pour plaster into and then use a hair drier to peel it off. But let’s make rubber molds instead.

4: Move the box-with-handle away from the mug. Pull the four sides out by 5mm to thicken them.
5 & 6: Create box 2 around the outside of it, as a new body, 1.2mm wider and taller, 1mm more frontward and 1mm less backward.
7: Use box 1 as a cutter to remove material from box 2 and then pull the outer 1.2mm sides 5mm backward.
8: Shell out the back side to 1.2 wall thickness and make two 9.4mm holes (to accommodate natch clips).

To make side 2 mirror-image a new body using the front or back as the reflexion plane. The back side is then filled with PMC-746 rubber to make the block mold. Plaster is poured into that to make each working mold.

Context: Poor plaster release from.., 3D printing case vs.., 3D Design, 2 19 Jiggering-Casting Project.., Mug Handle Casting

Wednesday 28th August 2024

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